Equipped with Over 50 Years of Process Extrusion Experience

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Precision Extruder Products and Expert Support

We Offer All U.S. Made Items, from Metal to Finished Products

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Precision Engineered: Your Source for Superior Medical Extrusion Crossheads

At DC Arc-A-Weld, Inc., we are committed to excellence in extrusion equipment manufacturing. Our focus is on providing premium profile extrusion crossheads, tooling, and comprehensive support services. We are dedicated to meeting the exacting standards of the medical industry and beyond.

Delivering Precision and Performance

We manufacture all U.S. made Genca crossheads. These are engineered for the precise extrusion of tubing used in medical products and devices.

We understand the critical importance of quality, and our commitment extends beyond the product itself. We offer comprehensive service, spare parts, and expert consultation to ensure optimal performance and longevity.

A technician in a lab coat, hairnet, and mask operates stainless steel machinery, illustrating a cleanroom environment for precision work.

A Comprehensive Product Portfolio

We are dedicated to providing high-quality profile extrusion crossheads and the tooling and manufacturing solutions you need.

Our Featured Products (All U.S. Made)

Our Featured Products (All U.S.-Made)

DC1030

  • Single Layer
  • Low Volume
  • Fixted or ADJ Die
  • User Friendly Options

DC1040

  • Same as 1030 model
  • Pressure Ported
  • Options Available

DC1050 2 LAYER

  • Bi or Single Layer
  • Striper Mode
  • Helicoid Options

DC2030 LRG DIA

  • Single Layer
  • Large Volume
  • User Friendly Options

DC EXTRUDER

  • User Friendly
  • 3/4’ – 1.5” BORE
  • Proven Reliability
  • Many Options

DC Equipment

  • Extrusion Minded Ideas
  • Custom R&D

“Trident” 3 Layer

  • 1,2,3 Layer Options
  • Versital Volumes
  • User Friendly Options

Disassembly Tools

  • Crosshead Tool Kits
  • Custom Needs Met
  • Process Minded Tools

Cleaning Carts

  • Mobile
  • Protected Work Area
  • Cleaning Station
  • Organized your tooling in one place

DC1030

  • Single Layer
  • Low Volume
  • Fixted or ADJ Die
  • User Friendly Options

DC1040

  • Same as 1030 model
  • Pressure Ported
  • Options Available

DC1050 2 LAYER

  • Bi or Single Layer
  • Striper Mode
  • Helicoid Options

DC2030 LRG Tooling

  • Single Layer
  • Large Volume
  • User Friendly Options

DC EXTRUDER

  • User Friendly
  • 3/4’ – 1.5” BORE
  • Proven Reliability
  • Many Options

DC Equipment

  • Extrusion Minded Ideas
  • Custom R&D

“Trident” 3 Layer

  • 1,2,3 Layer Options
  • Versital Volumes
  • User Friendly Options

Disassembly Tools

  • Crosshead Tool Kits
  • Custom Needs Met
  • Process Minded Tools

Cleaning Carts

  • Mobile
  • Protected Work Area
  • Cleaning Station
  • Organized your tooling in one place

Our Guarantee

We offer high-quality U.S. made profile extrusion crossheads. These include Genca/Milicon-style tooling and crossheads as well as supporting Genca/PFEX line components.

Most replacement items are always in stock for immediate shipment. We also offer custom tooling to fit your needs, with engineering a fit or working from your prints or collected data.

At DC Arc-A-Weld, Inc., we pride ourselves on supplying quality extrusion products to the plastic extrusion industry. Our staff includes personnel with over 50 years of process extrusion experience. We are a growth-oriented company that is dedicated to producing reliable, affordable equipment.

Bright and sterile laboratory featuring high-tech research equipment and professionals at work.Close-up of a medical professional handling a surgical instrument with precision in a clinical setting.

Thinking of Extrusion Tooling?

Genca or “Genca-Style”

They were the world leaders in Custom and OEM Extrusion Tooling & Extruders. The wide range of products in a multitude of designs and materials that is being offered by Genca is ideally suited to aid in extruding all types of plastic, rubber, filled plastics and high temperature plastics. 
For more than 70 years, Genca had been the market leader in this field in innovative thinking which has led to the design and development of countless number of extrusion tooling and other extrusion die designs and systems. In fact, they redefined the very concept of extrusion tooling with our revolutionary designs and routine developments in extrusion tools. 
Genca lead the industry in designing and manufacturing the most precise and innovative tooling for the extrusion sector. This has been made possible through a wide range of experience, highly qualified and skilled engineers, out of the box strategies, latest and the best systems in manufacturing and world-class customer service. 

Genca catered to a wide range of sectors. The most common industries served by Genca include 
•    Hose, pipe and consumer products – we are involved in the manufacturing of tooling which would aid in extruding an extensive range of hose, pipe and consumer products including fire hoses and garden hoses, multi-layer cosmetic tubes, fiber optic and conduit tubes, foam core and coated lumber, coated steel cables, irrigation hoses and pipes, cocking tubes and heat shrink tubes to name a few. 
•     Medical field – The crossheads and in-line heads with thousands of variations in tip and extrusion die designs that are being manufactured by Genca is one of the most in demand products in the medical industry. Our extrusion tooling and extrusion die designs have been helping medical professional for over 70 years to provide the best in health care. 

Genca extrusion tooling has always been the most preferred choice of experts in the medical field. The wide range of tooling that is offered by us in unparalleled in the industry. Genca products go a long way in aiding the extrusion of an extensive range of products in medical tubing. We provide simple single layer (1030) ”B1-Lovol” tubes to complex multi-layering (1050 or Trident), specific constructions in shape to multiple striping options. 
Genca products are renowned for their high standards in quality and precision tubing. We also offer flexibility in product design to suit the specific needs of individual cases. The Genca crossheads and inline heads come in fixed center and adjustable options. The materials used include high quality stainless steel, high temperature steel and high strength cooling steel as per the requirement.   We also offer trade in options for certain used crossheads. Special and unique demands for crossheads are also done by us. 
Thus Genca is indeed the last word when it comes to extrusion tooling and extrusion die designs. We at DC Arc-A-Weld have carried on this quality and tradition in the extrusion industry. We still use the same materials, vendors, and craftsmen to produce a Genca quality tool. We also support the Genca/PFEX extruders in the field.  

Work with Us

DC Arc-A-Weld, Inc. would like the opportunity to present competitive proposals for your requirements. We are open to partnerships and projects with clients worldwide.

Talk to us to discuss your extruder product and service needs.

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